VEHICLE DEVELOPMENT

Hexathron Racing Systems encircle car design, track support and turn-key competition management. We strongly believe that running something you designed is the best way to improve your product.

Hexathron Racing Systems’ talented design team uses the latest Computer Aided Design (CAD) technologies, passion for design and the motivation for customer satisfactions to develop highly refined components and complete vehicles in very short cycle-times.

CAPABILITIES

CONCEPTUAL DESIGN

PARAMETRIC MODELING

REVERSE ENGINEERING

APPLICATIONS

SAFETY CAGE DESIGN

SUSPENSION SYSTEM DESIGN

BODYWORK DESIGN

Design, analysis and optimization are the key abilities engaged in every project at Hexathron Racing Systems. Utilizing the latest simulation tools, our team quickly identifies efficient ways to solve a variety of design obstacles in the areas of weight, stress and reliability. From single component design to full vehicle development, we offer complete structural analysis and optimization.

CAPABILITIES

STATIC LINEAR ANALYSIS

NONLINEAR ANALYSIS

TOPOLOGY OPTIMIZATION

APPLICATIONS

LIGHTWEIGHT DESIGN

COMPLIANCES EVALUATION

FATIGUE DURABILITY ANALYSIS

Through years of applied experience in Openfoam, our team uses CFD to solve airflow related problems enabling assessment of designs prior to the manufacture of parts or scale models, optimizing aerodynamic performance and better understand design trade-offs. The company’s CFD models can replicate test conditions in a wind tunnel or the real-world.

CAPABILITIES

ESTABLISHED PROCESSES TO GENERATE HIGH-QUALITY GRIDS RAPIDLY ON COMPLEX CONFIGURATIONS

TOOLS TO IMPROVE OVERALL GRID QUALITY AND INCREASE LOCAL GRID REFINEMENT

OPENFOAM FLOW SOLVER SOFTWARE AND POST-PROCESSING TOOLS TO SIMPLIFY THE ANALYSIS OF LARGE 3D DATASETS

APPLICATIONS

DRAG REDUCTION

DOWNFORCE MANAGEMENT FOR CAR’S PERFORMANCE

AEROMAP – 3D FORCES MAPPING

AIRFLOW THROUGH RADIATOR, COOLERS, BRAKE DUCTS

ENGINE BAY TEMPERATURE MANAGEMENT

CAD / REVERSE ENGINEERING

Hexathron Racing Systems’ talented design team uses the latest Computer Aided Design (CAD) technologies, passion for design and the motivation for customer satisfactions to develop highly refined components and complete vehicles in very short cycle-times.

CAPABILITIES

CONCEPTUAL DESIGN

PARAMETRIC MODELING

REVERSE ENGINEERING

APPLICATIONS

SAFETY CAGE DESIGN

SUSPENSION SYSTEM DESIGN

BODYWORK DESIGN

FINITE ELEMENT ANALYSIS

Design, analysis and optimization are the key abilities engaged in every project at Hexathron Racing Systems. Utilizing the latest simulation tools, our team quickly identifies efficient ways to solve a variety of design obstacles in the areas of weight, stress and reliability. From single component design to full vehicle development, we offer complete structural analysis and optimization.

CAPABILITIES

STATIC LINEAR ANALYSIS

NONLINEAR ANALYSIS

TOPOLOGY OPTIMIZATION

APPLICATIONS

LIGHTWEIGHT DESIGN

COMPLIANCES EVALUATION

FATIGUE DURABILITY ANALYSIS

COMPUTATIONAL FLUID DYNAMICS

Through years of applied experience in Openfoam, our team uses CFD to solve airflow related problems enabling assessment of designs prior to the manufacture of parts or scale models, optimizing aerodynamic performance and better understand design trade-offs. The company’s CFD models can replicate test conditions in a wind tunnel or the real-world.

CAPABILITIES

ESTABLISHED PROCESSES TO GENERATE HIGH-QUALITY GRIDS RAPIDLY ON COMPLEX CONFIGURATIONS

TOOLS TO IMPROVE OVERALL GRID QUALITY AND INCREASE LOCAL GRID REFINEMENT

OPENFOAM FLOW SOLVER SOFTWARE AND POST-PROCESSING TOOLS TO SIMPLIFY THE ANALYSIS OF LARGE 3D DATASETS

APPLICATIONS

DRAG REDUCTION

DOWNFORCE MANAGEMENT FOR CAR’S PERFORMANCE

AEROMAP – 3D FORCES MAPPING

AIRFLOW THROUGH RADIATOR, COOLERS, BRAKE DUCTS

ENGINE BAY TEMPERATURE MANAGEMENT

HRS BENCHMARKING LOOP

HRS Benchmarking Loop is a closed-loop working methodology, optimized to meet targeted performances objectives. The sinergy between:

Hexathron Racing Systems’s modeling and simulation department develops specialized models to accurately represent suspension components, vehicle inertia, powertrain characteristics, aerodynamics and any vehicle subsystem, taking into account complex behaviours of elements such as dampers, bushings, tires and the flexibility of any component. Through these models, our vehicle dynamics engineers provide objective evaluation and prediction of vehicle behaviour and suspension performance in every possible condition, cutting out the heavy costs of on track testing.

CAPABILITIES

ITERATIVE DESIGN OF EXPERIMENTS APPROACH

VIRTUAL 7-POST RIG

DATABASE APPLICATIONS, MATLAB APPLICATIONS AND GUI DEVELOPMENT

APPLICATIONS

KINEMATIC ANALYSIS OF EXISTING OR NEW SUSPENSION LAYOUTS

DYNAMIC ANALYSIS OF VEHICLES FROM RACE DATA

SET-UP VARIABLES SENSITIVITY ANALYSIS

REVERSE ENGINEERING OF SETUPS

Our racing programs require a relentless dedication to improvement in order to maintain an advantage over the competition. This philosophy makes Hexathron Racing Systems a powerful specialized partner.

RACE & TEST EVENTS SUPPORT

Our engineering team has professional and international experience with all kind of series and vehicles: Touring Cars, Gts, LMPs and Formulas.

CAPABILITIES:

  • Race Strategy and Management tools developed over the last 15 years
  • Car setup comparison tools
  • Efficient test planning to minimize costs and time

DATA ACQUISITION AND ANALYSIS

In add to proprietary Data analysis tools, Hexathron’s Race and Data Engineers are proficient and experienced users of any data acquisition and car management software available on the market.

CAPABILITIES:

  • Objective performance indexes and diagrams evaluation
  • Data acquisiton and telemetry softwares: MoTeC i2, Cosworth Pi Toolbox, Magneti Marelli Wintax, Bosch Windarab, AIM Race Studio, MATLAB proprietary codes
  • Car management softwares: Motec C/D, Cosworth Pi Toolset, Magneti Marelli Vision, Bosch Racecon

Filling the gap between objective simulation and in-vehicle subjective evaluations, Hexathron’s DIL simulator enable real-time ‘driver-in-the-loop’ feedback in a controlled environment. Our dynamic models take into account every single aspect of a race car, from pitch sensitive aeromaps to thermo-mechanical tire models.

CAPABILITIES

REAL WORLD’S IDEAL TESTING, ENABLING CONSISTENT RESULTS WHILE MINIMIZING RISK AND COST

TEST BAD WEATHER CONDITIONS (RAIN)

TEST IN DIFFERENT DAYTIME
(DAY / NIGHT)

DATA ANALYSIS AND CORRELATION WITH REAL CAR DATA

PRELIMINARY DIFFERENT SET-UP TESTING BEFORE REAL COMPARISON ON-TRACK

APPLICATIONS

PROFESSIONAL TRAINING TOOL FOR DRIVERS

CAR SET-UP DEVELOPMENT AND APPROVAL PRIOR TO REAL EVENTS

NEW CAR COMPONENTS TESTING IN VIRTUAL ENVIRONMENT

With more than fifteen years in motorsport, Hexathron Racing Systems’ engineers developed a unique and complete standard for race reports.

CAPABILITIES

HRS STANDARD FOR REPORT

RACE LAPTIMING AND STRATEGY SOFTWARE APPLICATIONS

APPLICATIONS

POST EVENT SET-UP AND DRIVER’S FEEDBACK REPORT

STATISTICAL PERFORMANCE INDEXES EVALUATION

RACE STRATEGY ANALYSIS

VEHICLE DYNAMICS SIMULATION

Hexathron Racing Systems’s modeling and simulation department develops specialized models to accurately represent suspension components, vehicle inertia, powertrain characteristics, aerodynamics and any vehicle subsystem, taking into account complex behaviours of elements such as dampers, bushings, tires and the flexibility of any component. Through these models, our vehicle dynamics engineers provide objective evaluation and prediction of vehicle behaviour and suspension performance in every possible condition, cutting out the heavy costs of on track testing.

CAPABILITIES

ITERATIVE DESIGN OF EXPERIMENTS APPROACH

VIRTUAL 7-POST RIG

DATABASE APPLICATIONS, MATLAB APPLICATIONS AND GUI DEVELOPMENT

APPLICATIONS

KINEMATIC ANALYSIS OF EXISTING OR NEW SUSPENSION LAYOUTS

DYNAMIC ANALYSIS OF VEHICLES FROM RACE DATA

SET-UP VARIABLES SENSITIVITY ANALYSIS

REVERSE ENGINEERING OF SETUPS

RACE ENGINEERING

Our racing programs require a relentless dedication to improvement in order to maintain an advantage over the competition. This philosophy makes Hexathron Racing Systems a powerful specialized partner.

RACE & TEST EVENTS SUPPORT

Our engineering team has professional and international experience with all kind of series and vehicles: Touring Cars, Gts, LMPs and Formulas.

CAPABILITIES:

  • Race Strategy and Management tools developed over the last 15 years
  • Car setup comparison tools
  • Efficient test planning to minimize costs and time

DATA ACQUISITION AND ANALYSIS

In add to proprietary Data analysis tools, Hexathron’s Race and Data Engineers are proficient and experienced users of any data acquisition and car management software available on the market.

CAPABILITIES:

  • Objective performance indexes and diagrams evaluation
  • Data acquisiton and telemetry softwares: MoTeC i2, Cosworth Pi Toolbox, Magneti Marelli Wintax, Bosch Windarab, AIM Race Studio, MATLAB proprietary codes
  • Car management softwares: Motec C/D, Cosworth Pi Toolset, Magneti Marelli Vision, Bosch Racecon
DRIVING SIMULATOR

Filling the gap between objective simulation and in-vehicle subjective evaluations, Hexathron’s DIL simulator enable real-time ‘driver-in-the-loop’ feedback in a controlled environment. Our dynamic models take into account every single aspect of a race car, from pitch sensitive aeromaps to thermo-mechanical tire models.

CAPABILITIES

REAL WORLD’S IDEAL TESTING, ENABLING CONSISTENT RESULTS WHILE MINIMIZING RISK AND COST

TEST BAD WEATHER CONDITIONS (RAIN)

TEST IN DIFFERENT DAYTIME
(DAY / NIGHT)

DATA ANALYSIS AND CORRELATION WITH REAL CAR DATA

PRELIMINARY DIFFERENT SET-UP TESTING BEFORE REAL COMPARISON ON-TRACK

APPLICATIONS

PROFESSIONAL TRAINING TOOL FOR DRIVERS

CAR SET-UP DEVELOPMENT AND APPROVAL PRIOR TO REAL EVENTS

NEW CAR COMPONENTS TESTING IN VIRTUAL ENVIRONMENT

DATABASE & KNOW-HOW

With more than fifteen years in motorsport, Hexathron Racing Systems’ engineers developed a unique and complete standard for race reports.

CAPABILITIES

HRS STANDARD FOR REPORT

RACE LAPTIMING AND STRATEGY SOFTWARE APPLICATIONS

APPLICATIONS

POST EVENT SET-UP AND DRIVER’S FEEDBACK REPORT

STATISTICAL PERFORMANCE INDEXES EVALUATION

RACE STRATEGY ANALYSIS